Prototyping is an essential, integral part of our design process. Each of our branches has an internal model-making workshop as well as a range of outside specialist resources for specific types of work. This allows us to quickly create test models to check the visual, functional and ergonomic aspects of our designs.

There are various types of models that we make, which are explained on the following pages.

1) Rapid Prototyping

Whether SLA, SLS, or cut by CNC, rapid prototyping is an essential means to generate models directly from our designers' data. Once formed, the parts are then finished in detail by hand, according to the type of model required.


2) Ergonomic models and full-size rigs

Ranging in size from a computer mouse to a forklift truck, these are critical to test the way the user interacts with the product.

3) Visually accurate models

These are usually only part-functioning, but have all visual details and finishes with such realism that the onlooker cannot tell it's not the final product.

These are often used to get feedback in focus groups, opinions from Sales and Marketing representatives, and are even used for the brochure photography.

4) Scale models

We often make a number of very large models such as forklift trucks and ride-on machines. While a full size model will give you comprehensive feedback on a final design, it is often too time-consuming and expensive to do as a mid-development checkpoint.

For this reason we often make half size or fifth-scale models, which are easier to transport, and can be reiterated easier and quicker.

5) Working prototypes

When the physical functions of a design are the critical elements that need to be examined, working prototypes are mandatory.

These often look rudimentary, but can give very accurate information as to how the user can operate the product, and how well the product's physical attributes hold up.

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